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Study on High Efficiency Machining Technology and Its Applications

Ai Xing

Strategic Study of CAE 2000, Volume 2, Issue 11, Pages 40-51

Abstract: For superhard materials machining, the main trend is the development of new combined technology of grinding, ultrasonic machining (USM) , electrical-discharge machining (EDM) and others.cutting tool materials as well as the theories and techniques of electrical-discharge grinding machining(EDGM), combined technology of ultrasonic machining (USM) and electrical-discharge machining (EDM) forpromote the machining efficiency, improve the surface quality and reduce the machining cost.

Keywords： high efficiency machining high-speed machining ceramic cutting tool material electrical-discharge grindingmachining (EDGM) combined technology of USM and EDM

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Multi-objective optimization of process parameters in Electro-Discharge Diamond Face Grinding based on

Ravindra Nath YADAV, Vinod YADAVA, G.K. SINGH

Frontiers of Mechanical Engineering 2013, Volume 8, Issue 3, Pages 319-332 doi: 10.1007/s11465-013-0269-3

Abstract:

The effective study of hybrid machining processes (HMPs), in terms of modeling and optimization hasAlgorithm-II (NSGA-II) has attracted attention of researchers for modeling and optimization of the complex machiningIn this paper, a hybrid machining process of Electrical Discharge Face Grinding (EDFG) and Diamond FaceGrinding (DFG) named as Electrical Discharge Diamond face Grinding (EDDFG) have been studied using aFor observations of input-output relations, the experiments were conducted on a self developed face grinding

Keywords： hybrid machining processes (HMPs) electrical discharge diamond grinding (EDDG) artificial neural network

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Ultrasonic assisted EDM: Effect of the workpiece vibration in the machining characteristics of FW4 Welded

Mohammadreza SHABGARD, Hamed KAKOLVAND, Mirsadegh SEYEDZAVVAR, Ramin Mohammadpour SHOTORBANI

Frontiers of Mechanical Engineering 2011, Volume 6, Issue 4, Pages 419-428 doi: 10.1007/s11465-011-0246-7

Abstract: comprehensive investigation on the influence of ultrasonic vibration of workpiece on the characteristics of ElectricalDischarge Machining (EDM) process of FW4 Welding Metal in comparison with the conventional EDM process

Keywords： electrical discharge machining (EDM) material removal rate (MRR) tool wear ratio (TWR) surface roughness

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Fiber-reinforced composites in milling and grinding: machining bottlenecks and advanced strategies

Frontiers of Mechanical Engineering 2022, Volume 17, Issue 2, doi: 10.1007/s11465-022-0680-8

Abstract: Milling and grinding arise as the preferred choices because of their precision processing.an up-to-date progress of the damage formation mechanisms and suppression strategies in milling and grindingSecond, the grinding mechanisms, covering material removal mechanism, thermal mechanical behavior, surfaceUltrasonic vibration shows the greatest advantage of restraining machining force, which can be reducedby approximately 60% compared with conventional machining.

Keywords： milling grinding fiber-reinforced composites damage formation mechanism delamination material removal

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Vibration characteristics and machining performance of a novel perforated ultrasonic vibration platformin the grinding of particulate-reinforced titanium matrix composites

Frontiers of Mechanical Engineering 2023, Volume 18, Issue 1, doi: 10.1007/s11465-022-0730-2

Abstract: Ultrasonic vibration-assisted grinding (UVAG) is an advanced hybrid process for the precision machiningThe employment of ultrasonic vibration reduces the grinding force by 36% at most, thereby decreasing

Keywords： ultrasonic vibration-assisted grinding perforated ultrasonic vibration platform vibration characteristics apparent elasticity method grinding force surface integrity

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Optimization of multi machining characteristics in WEDM of WC-5.3%Co composite using integrated approach

Kamal JANGRA, Sandeep GROVER, Aman AGGARWAL

Frontiers of Mechanical Engineering 2012, Volume 7, Issue 3, Pages 288-299 doi: 10.1007/s11465-012-0333-4

Abstract:

Wire electrical discharge machining (WEDM) is a well known process for generating intricate and complexIn present work, intricate machining of WC-5.3%Co composite on WEDM has been reported.Taguchi’s design of experiment has been utilised to investigate the process parameters for four machiningIn order to optimize the four machining characteristics simultaneously, grey relational analysis (GRAgrade has been computed as a performance index for predicting the optimal parameters setting for multi machining

Keywords： tungsten carbide composite wire electrical discharge machining (WEDM) Taguchi method grey relational

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Nanoparticle-enhanced coolants in machining: mechanism, application, and prospects

Frontiers of Mechanical Engineering 2023, Volume 18, Issue 4, doi: 10.1007/s11465-023-0769-8

Abstract: Nanoparticle-enhanced coolants (NPECs) are increasingly used in minimum quantity lubrication (MQL) machiningproperties by comprehensively and quantitatively evaluating the material removal characteristics during machiningin turning, milling, and grinding applications.

Keywords： nanoparticle-enhanced coolant minimum quantity lubrication biolubricant thermophysical properties turning milling grinding

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Recent advances in micro- and nano-machining technologies

Shang GAO, Han HUANG

Frontiers of Mechanical Engineering 2017, Volume 12, Issue 1, Pages 18-32 doi: 10.1007/s11465-017-0410-9

Abstract: This paper reviewed the recent advances in micro- and nano-machining technologies, including micro-cutting, micro-electrical-discharge machining, laser micro-machining, and focused ion beam machining.The four machining technologies were also compared in terms of machining efficiency, workpiece materials

Keywords： micro machining cutting electro discharge machining (EDM) laser machining focused ion beam (FIB)

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Theoretical and experimental analysis on super precision grinding of monocrystal silicon

GUO Xiaoguang, GUO Dongming, KANG Renke, JIN Zhuji

Frontiers of Mechanical Engineering 2007, Volume 2, Issue 2, Pages 137-143 doi: 10.1007/s11465-007-0023-9

Abstract: Through investigating the diamond-silicon grinding system, the grinding mechanism, including chip removaland subsurface damage, is discussed with the aid of the molecular dynamics (MD) approach and grindingBased on MD simulation, nanometric-grinding mechanism is analyzed from the viewpoint of instantaneousdistribution of atoms, grinding force, and the potential energy between atoms and the profile of thesimulation is very effective and reliable, and successful to fulfill the investigation on nanometric machining

Keywords： machining mechanism recovery advancement mechanism subsurface

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Review on the progress of ultra-precision machining technologies

Julong YUAN, Binghai LYU, Wei HANG, Qianfa DENG

Frontiers of Mechanical Engineering 2017, Volume 12, Issue 2, Pages 158-180 doi: 10.1007/s11465-017-0455-9

Abstract:

Ultra-precision machining technologies are the essential methods, to obtain the highest form accuracyThe conception, applications and history of ultra-precision machining are introduced in this article,and the developments of ultra-precision machining technologies, especially ultra-precision grinding,

Keywords： ultra-precision grinding ultra-precision cutting ultra-precision polishing research status in China development

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Subsurface damage pattern and formation mechanism of monocrystalline -GaO in grinding process

Frontiers of Mechanical Engineering 2022, Volume 17, Issue 2, doi: 10.1007/s11465-022-0677-3

Abstract: However, the deformation mechanism in ultraprecision machining has not yet been revealed.in the ultrafine grinding process.Subsurface damage models for grinding process were established on the basis of the grinding principleThe formation of nanocrystals and amorphous phase was related to the grinding conditions and materialIt is important to investigate the ultraprecision grinding process of monocrystalline β-Ga₂

Keywords： monocrystalline beta-phase gallium oxide grinding process subsurface damage nanocrystals amorphous

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Simulation and analysis of grinding wheel based on Gaussian mixture model

Yulun CHI, Haolin LI

Frontiers of Mechanical Engineering 2012, Volume 7, Issue 4, Pages 427-432 doi: 10.1007/s11465-012-0350-3

Abstract: article presents an application of numerical simulation technique for the generation and analysis of the grindingIt shows that the simulated grinding wheel topographies are similar with the measured and can be effectiveused to study the abrasive grains and grinding mechanism.

Keywords： grinding wheel 3D topographies measurement Gaussian mixture model simulation

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Dielectric barrier micro-plasma reactor with segmented outer electrode for decomposition of pure CO

Baowei Wang, Xiaoxi Wang, Bo Zhang

Frontiers of Chemical Science and Engineering 2021, Volume 15, Issue 3, Pages 687-697 doi: 10.1007/s11705-020-1974-1

Abstract: Four coaxial cylinder dielectric barrier discharge micro-plasma reactors were designed for the non-catalyticThe influence of segmented outer electrodes on the electrical characteristics and the reaction performanceCompared with other types of dielectric barrier discharge plasma reactors, the proposed segmented outerThe increase in conversion can be attributed mainly to the enhanced corona discharge caused by the fringeIn addition, detailed electrical characterization was performed to reveal some trends in the electrical

Keywords： CO₂ decomposition dielectric barrier discharge segmented outer electrodes electrical analysis

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Investigation on drilling-grinding of CFRP

Yanming QUAN, Wenwang ZHONG

Frontiers of Mechanical Engineering 2009, Volume 4, Issue 1, Pages 60-63 doi: 10.1007/s11465-009-0008-y

Abstract: polymer matrix composites reinforced by carbon fibre, and the hole-making process is the most necessary machiningThe effects of machining parameters, cooling and chip removal on the tool life, and the hole qualitytools is not like the cutting effect of the conventional solid twist drilling but similar to that of grinding

Keywords： composites drilling-grinding cemented/plated diamond tool life machined quality

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Machinability of ultrasonic vibration-assisted micro-grinding in biological bone using nanolubricant

Frontiers of Mechanical Engineering 2023, Volume 18, Issue 1, doi: 10.1007/s11465-022-0717-z

Abstract: Bone grinding is an essential and vital procedure in most surgical operations.area, and large grinding force leading to high grinding temperature are the technical bottlenecks ofmicro-grinding.The grinding force, friction coefficient, specific grinding energy, and grinding temperature under dryResults showed that the minimum normal grinding force and tangential grinding force of U-NJMC micro-grinding

Keywords： micro-grinding biological bone ultrasonic vibration (UV) nanoparticle jet mist cooling (NJMC) grindingforce grinding temperature

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Title Author Date Type Operation

Study on High Efficiency Machining Technology and Its Applications

Ai Xing

Journal Article

Multi-objective optimization of process parameters in Electro-Discharge Diamond Face Grinding based on

Ravindra Nath YADAV, Vinod YADAVA, G.K. SINGH

Journal Article

Ultrasonic assisted EDM: Effect of the workpiece vibration in the machining characteristics of FW4 Welded

Mohammadreza SHABGARD, Hamed KAKOLVAND, Mirsadegh SEYEDZAVVAR, Ramin Mohammadpour SHOTORBANI

Journal Article

Fiber-reinforced composites in milling and grinding: machining bottlenecks and advanced strategies

Journal Article

Vibration characteristics and machining performance of a novel perforated ultrasonic vibration platformin the grinding of particulate-reinforced titanium matrix composites

Journal Article

Optimization of multi machining characteristics in WEDM of WC-5.3%Co composite using integrated approach

Kamal JANGRA, Sandeep GROVER, Aman AGGARWAL

Journal Article

Nanoparticle-enhanced coolants in machining: mechanism, application, and prospects

Journal Article

Recent advances in micro- and nano-machining technologies

Shang GAO, Han HUANG

Journal Article

Theoretical and experimental analysis on super precision grinding of monocrystal silicon

GUO Xiaoguang, GUO Dongming, KANG Renke, JIN Zhuji

Journal Article